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Account for Plant Breakdown • Goal of mix design is to match plant production • Aggregate will breakdown tumbling through plant • Goal to return baghouse fines to mix In perfect world would have storage silo and meter back into mix • Need to add baghouse fines to mix design to account for, typically 10 to 30%
The term “secondary crushing” has become well established and familiar through long usage; it applies to the crushing stage, either single or multiple, which follows immediately after the primary crusher, taking all or a portion of the product of the primary crushing stage as its feed The term should not be used, as it sometimes is, to designate a particular type or size of crusher .
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In the crushing section, the ore as it comes from the mine is broken down dry to a size suitable for the wet grinding machines ; these can, if necessary, be made to take lumps of 2-in size, but they work much more efficiently if their feed is ½ in or less Before the advent of the cone crusher the usual practice was to make a 2-in product in two steps consisting of a primary breaker .
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